Welcome to my catalog of woodworking projects I have tackled. I put this together so I could remember the different projects I have built so far. I hope to keep updating this webpage as I create new woodworking projects and learn new skills. Enjoy!
29. Dust
Collection (in progress)
28. Kids Hammers (Halloween)
27. End-Grain Cutting Board
26. Seam
Clapper (x2)
25. Dovetail Box (with
router jig)
24. Arcade
Cabinet
23. Sewing
Machine Table
22. Potting Bench
21. Toy Crane
20. Kids Swords
19. Tensegrity
18. Plinko board
17. King Bed
16. Built-In Cabinets
and Shelves
15. Outdoor Picnic Table
14. Hexagonal Fish
Tank Stand
13. Indoor Bench II
12. Indoor Bench (Shaver)
11. Garage Wood Storage
10. Seder Plate Box
9. Knife Block - add on
8. Mail Holder
7. Baby Cradle
6. Worktable on Wheels
5. Quilt Rack
4. Router Extension Table
3. Game Cabinet
2. Seed Planter Boxes
1. Garage Bench
Time of build: 2015
Built for: The Family!
Wood used: Repurposed from redwood deck
Description: This one took quite some time! We
started by pulling up an old deck in our backyard and
storing the wood along the side of the house. The wood sat
for quite some time and then with the help or my jointer and
my dad's planer, we were able to get the wood to a point it
was usable for a project like this. I got the plan from a
Wood Magazine and I think it really came together
nicely. My wife arranged the top boards so the
color/grain made a nice pattern. The finish is a combination
of Linseed oil, Spar Urethane, and Mineral Spirits (varying
amounts depending on the coat). I like how things came
together, although it definitely took longer than I
thought. This big project was a bit unwieldy to work
on in the garage but I am very glad it is now in our
backyard and available for use!
Time of build:
early 2014
Built for: The Fish...
Wood used: Leftover plywood
Description: We had an old fish tank from Jenny's
childhood and were looking to upgrade. Luckily my
brother and I had given my mom a fish tank to grow orchids
when we were young and she didn't want it anymore. We
repurposed her "orchidarium," but we needed a stand for the
hexagonal tank. This custom design is fairly simple
and matched the base of the fishtank. I did practice all the
miter cuts on a smaller version to get the angles just
right. I made one of the sides into a door and I think it
came together fairly nicely. I used a dark stain (not the
Java...something slightly lighter that I don't remember the
name of). As a bit of a decorative touch (and because Jenny
kept saying the stand needed to be strong and not fall
apart...), I added two maple splines to each of the miter
joints. The splines extend to one side door and
"match" up when the door is closed. A fun project!
Time of build: mid
2013
Built for: My Wife
Wood used: Cherry and Maple
Description: The Shaver Bench was my
downfall. Jenny liked it too much and wanted me to
make something similar for our master bedroom...with a few
modifications). First she wanted it to look nice(r).
Second she wanted it to be able to have storage for large
containers underneath. Third she wanted it to look nice. I
liked the look of the two contrasting woods with the Shaver
Bench, but wanted to do something a little cleaner (not sure
what I mean by this...but this was a thought going through
my head). I decided on Maple and Cherry, as I had good
success with those woods when I built the cradle. I measured
out the bench requirements and first found out that all my
13/16" Maple was too short. I could either get fancy, or buy
more wood. Being cheap, I decided to 'bookend' the
center of the bench with maple running with perpendicular
grain. The end product looked pretty good, but getting
the glue up to look as good as I wanted was not trivial.
From the Shaver Bench experience, I decided I didn't want to ad-hoc the bottom structure, so I built the whole thing on a piece of sturdy plywood. I added an extra deep cherry lip to the front so it looks like the solid wood I used for the bench top is thicker than it really is. Instead of using the jointer, I just cut all the pieces on the table saw. That saved time and still made the glue-ups line up.
I am proud of the supporting structure underneath the
bench. I originally planned on bracing the bench on
three sides and only putting a backer on each wall the bench
would rest against. This way the bench wouldn't have
any legs and Jenny could have all the storage space she
wanted. Unfortuantely, once we put the bench on the backers,
it looked good, but there was a substantial deflection of
~1/8" in the center front when we sat on it. The whole thing
didn't feel sturdy. So, with the help of my Dad, we build
some supporting struts that we connected to the front of the
bench that extended at an angle and connected to the back
wall. After tightening some things down, the bench
feels solid, has a clean look, and Jenny has her storage
space. I finished the whole thing with water-based poly
applied using my Harbor Frieght HVLP sprayer my Dad got for
me as a gift.
Time of build:
early 2013
Built for: My Mom
Wood used: 13/16" maple (assorted widths I usually
get from Southern Lumber), random cedar from a tree my
parents cut down in Shaver, more maple for the legs
Description: This project took awhile to get off
the ground. It started because my mom wanted to have a
different bench in their Shaver Lake home. After some
drinking, I said I could make a bench if they gave us their
old bench (cast iron sides with wood slats). It seemed like
a good trade as we got a bench right away! My Mom laid
out the rough shape she wanted the bench to have in the
foyer area and she taped and cut out some newspapers so I
could take that rough shape home.
I designed the entire thing from the rough shape, building
the top first. I wanted to try something new, so I decided
to incorporate some of the cedar logs my parents had given
me from a tree they cut down into the bench. I settled
on making 1.5" x 8" blocks that I incorporated in the glue
up of the top. The top was done in two separate pieces, the
long ~8' part and the shorter ~3' curved part. I used the
jointer to get all the edges of the individual glue
ups nice and flush (some hand work here and there). To get
the two glued up pieces together, I clamped them down and
used the router to cut them simutaneously in one pass. This
was not easy, but the different orientation of the wood did
end up gluing up ok. I probably over-built the legs and
support structure, but I didn't want it to fall apart. The
picture to the left is the bench in the master bed room at
home...Jenny wanted to see how a bench would look there and
whether or not I should be making something for our home
(that was the start of the Indoor Bench II project). The
bench was finished with water-based polyurethane (probably
could have put more on than I did).
Overall I am pleased with how it turned out. Once again I learned a lot (probably mostly forgotten now). It was great to incorporate some lumber from a tree my parents cut down and the low profile of the bench is exactly what my Mom wanted. Fun project...now that it is done.
Some pictures from when I just put the bench together in
the garage...
Time of build: ??
not sure
Built for: The Garage
Wood used: Leftovers
Description: I needed a place to store some wood
in the garage. Floor space is at a premium so I
decided to build some overhead wood storage. As
always, this project is probably over built...but I didn't
want any wood crashing down onto my head! It works
really well and I can use either my ladder or the worktable
on wheels to easily get access. Now I have no problem buying
the "cheap" 13/16" maple at Southern Lumber and storing it
myself so I can start a project with it any time.
Time of build: mid
2012
Built for: The Seder Plate
Wood used: Poplar
Description: Jenny and I got a Seder plate on our
visit to Turkey. Jenny wanted me to make a box so the plate
would be safe. Unfortunately, the box if functional but
didn't turn out as nice as I wanted. I built a finger joint
jig for the router
to construct this box and that worked fairly well. The
finger joints came together nicely (maybe a little tight to
start), and I was generally pleased with the look of the box
I designed. However, staining once again was an issue.
The first go around I decided to use an old stain that I had
lying around. It turned the nice box into a blotchy
mess. UGH!! Why do I do this?!! We used the box
for awhile, but every time I looked at it I was ashamed. I
got fed up and resanded it a bit and tried to salvage the
look of the Seder box with a darker stain (the General
Finishes Java). It improved the look quite a bit...not as
good as I would like, but now good enough where I don't
cringe everytime I look at it. Lesson learned....at least
until I want to finish off an old can of stain on a "side"
project.
Time of build: mid
2012
Built for: The Kitchen
Wood used: Poplar
Description: Jenny gave me a fancy knife for my
birthday in 2011 (it took awhile to get around to this
project). We were happy with our current knife set and
wanted an easier way to store the new knife. I
extended the knife block with a new slot on the top. To get
all the wood to match, I restained the entire knife block
using the General Finish - Java stain I saw as being
recommended from some wood working show or magazine.
It turned out great and we are still using the knife block
today!
Time of build: mid
2012
Built for: Mail Storage
Wood used: Poplar
Description: Our mail kept piling up on the
kitchen table and we didn't have a great place to store
bills that we didn't want to pay right away. I
designed this simple mail holder so we could put it on a
counter/desk and keep our mail organized. There is a
slot for me, Jenny, bills and mail waiting to be sorted. Fun
project as I got to use the router to make most of the
joinery. No screws or nails, just glue. I took a couple of
pictures while the project was unassembled so I could
remember the joints I used.
Time of build: Late 2011, early
2012
Built for: My Son
Wood used: Maple and Cherry, Walnut pins
Description: This was truly a labor of love.
I am not sure if all new expecting parents go through this,
but once we knew about Nathan, I really started fixing (or
learning to fix) things around the house. I believe this is
why all Dads know how to fix things...because they do so
much of it before their children are born. I also wanted to
build something for Nathan an Jenny suggested a cradle. The
sides and bottom are made from 13/16" maple boards (assorted
widths) that I got from Southern Lumber. The maple was
surfaced on two sides and had one clean edge. I like the
clean look of maple and getting the wood this way makes it a
lot cheaper. I found this plan (not sure
from where) and really liked the look of it and that the
cradle easily swung back and forth. The dovetails are cut by
hand (they are hard and I need to get better at cutting
those). I really worried I would mess up the workpieces
badly, but after practicing a few times on some blanks, I
think they turned out well. I don't have a lathe, so I had
my Dad turn all the spindles (Thanks Dad!). Nathan used this
cradle for the first couple months of his life, but pretty
quickly out grew it (he was a really really big baby). We
pulled it out again for Dani and she got to use it too!
Jenny now keeps the cradle in her quilt room to store yarn,
so at least it still gets some use and is not stored away in
the attic collecting dust.
Time of build: mid
2011
Built for: Me!!
Wood used: left over 3/4" plywood, left over mdf,
craigslist-found tabletop
Description: This project was quite a bit of fun to
build. I used mostly recycled materials and now I have a
worktable on wheels that gives me quite a bit of flexability
on building things in the garage. I use it in some way or
another for large projects and small everyday fix-its. I
found the plan from a this book
I picked up at a garage sale. One of the neat things
about this build was more practice with frame and panel
doors and a really neat way to make drawer joinery using
only the table saw. I found the table top free on craigslist
for an easy laminate surface to work on. I adjusted
the plan (slightly) so I could use this table as an outfeed
table for my table saw. The drawers and cabinets also open
from both sides. I put a vise on one side which has also
come in handy. A great garage worktable!
Time of build: late
2010
Built for: My Wife
Wood used: Poplar, cherry spindles, plugs and
buttons
Description: My wife is an amazing quilter.
I have spent more than my fair share of time in quilt
stores, quilt festivals, and fabric shops. She
actually presented me a quilt she had made for me on our
wedding day in front of all our guests. Only naturally I
would eventually make her something to help display her
quilts. I searched for something to make her and came across
this wall
mounted quilt rack plan. This project actually came
together fairly easily. The adjustable shelves are a nice
feature and the cherry plugs and buttons really highlight
the light color of the poplar. Some of the smaller
parts I made by hand while the decorative sides I rough cut
with a jigsaw and cleaned up by hand. Once again I used
poplar, but this time I searched through the stack to get
poplar that was uniformly lighter in color (no brown/green
spots). After the fiasco with staining, I only used a clear
top coat of polyurethane and let the wood speak for
itself. I think it turned out well and the quilt rack
is now hanging in our bedroom with several of her quilts on
display, including the quilt she gave me for our wedding
when it is too warm to use on our bed.
Time of build:
early 2010
Built for: Me!!
Wood used: left over 3/4" plywood from the Garage
Bench project and Game Cabinet
Description: My Dad gave me my grandfather's
router (an old craftsman) to help populate my garage with
tools. He said it was scary to use. He was right. So I
built an extension to my table saw and replaced one of the
cast iron pieces with a router extension table. It
works great. The picture to the right shows the router
extension table on my "new" Unisaw (also a Delta product),
although I originally built it for my Delta contractor table
saw (which I sold after I picked up the Unisaw from a
friend). The router extension table is great and allows me
to use the table saw fence (with another attachment I built
for routing). I recently got a nicer router (not as scary),
but I still use the router table I built. As my
garage/workshop is not very big, it has been nice to have
the table saw double up as a router table.
Time of build:
mid-late 2009
Built for: Inside storage
Wood used: 3/4" plywood, poplar (face frame and
doors), maple (glue-up top)
Description: Although the garage bench was my
first project, this was my first REAL project for inside our
house. I wanted to build something I could be proud of
looking at everyday and that was also functional and that we
could use everyday. I think I succeed with one of those. Our
house doesn't have much built-in storage and we were storing
all our board games out in the garage. I came across
this Shaker
Storage Cabinet article, liked the overall design, and
decided to take on the project. I had just started getting
excited about woodworking and had purchased an older Delta
Contractors table saw and wanted to test it out (after
spending quite a bit of time tuning it up). Almost all
the cuts and joinery for this project were done on the table
saw. This project taugh me quite a few things...mostly what
not to do. I learned about glue-ups, frame and panel doors,
face frames, and staining (errrr...staining!!). As I was
just starting out, this project was a nice introduction to
using hardwoods (poplar is nice and cheap). As you will
notice, in the original article, the cabinet is painted. In
my infinite wisdom, I decided to try and stain my cabinet (I
like the look of wood grain and thought my cabinet would have a cleaner look not being
painted). I was very happy with the final construction and I
was even excited enough to take a few pictures of the
mortise and tenon joinery I used when making the face frame
along the way. However, I definitely jumped too fast into
the staining. I decided to use an all-in-one stain and
sealer. I applied it to the frame and panel doors first and
after letting it dry, realized it was ugly. I spent
quite a bit of time sanding it back down and tried again. I
used a different all-in-one stain and sealer, but didn't get
much better results. By this time, I was pretty fed up with
the project and was too tired of sanding. I still don't like
the look of the blotchy stain, but we use the cabinet
everyday and it is quite functional. From this experience, I
now believe at least as much time should be spent preparing,
staining, and applying a top coat as cutting and building. I also have learned to really test out
the stain on some scrap pieces before jumping all-in and
regretting my decision later. I also learned that not
all hardwoods are equal and that poplar is a difficult wood
to stain and could really benefit from applying some type of
pre-conditioner. This may be one reason why the cabinet in
the original article was painted. Someday my cabinet may
move out to the garage and live its life outside as a place
to store odds and ends. For now, it remains in our
house and a reminder to me to be patient and not rush
through a project (easier said than done!).
UPDATE - 2013, We redid our living room and the Shaker
cabinet has made the move out to the garage. It is a nice
storage cabinet for my tools and other garage items. No hard
feelings! I am glad it lasted as long as it did
inside.
Time of build:
early 2009
Built for: My wife
Wood used: left over 3/4" plywood from the Garage
Bench project
Description: These simple planter boxes for
starting seeds were nothing special. Most of the cuts
I was able to do with my mitre saw. No fancy joinery,
just butt joints and screws. They have served us well and
several crops have been started in these small boxes. A
quick project that used some leftover wood and made my wife
happy. Happy wife = Happy life!
Time of build: late
2008 - early 2009
Built for: Garage storage and a place to put my
compound mitre saw
Wood used: 2x4s, 3/4" plywood, 1/4" hardwood top,
1/2" mdf drawer fronts
Description: This 2-drawer bench has oversized
drawers to fit my toolbox and other random tools. Following
my father's advice, I built this bench with enclosed drawers
to have storage protected from the sawdust that would
eventually get produced in the garage. I got to build part
of this project with my brother when he was visiting, and I
learned it is always better to have another set of hands
(e.g., Chris, hold this finishing nail while I take a whack
at it with this framing hammer...). When you don't know what
you are doing, it is also good to have someone else around
to talk some things through. I designed the bench in
Solidworks and it stayed fairly consistent with my initial
drawings. The top was sized to the mitre saw (my only real
tool at the time). While I was away at work one day,
my Dad made and installed custom drawer handles from
leftover 2x4 pieces (Thanks Dad).
Some of the original SolidWorks pics and plans:
©2020 David W. Wagner